Product Description:
The box feeder achieves precise control of material flow by adjusting the gate height and conveyor belt speed. This equipment is particularly suitable for processing viscous materials with high moisture content, such as clay, fly ash, shale, and coal gangue, and is widely used in the production of sintered bricks and tiles, and ceramsite.
Its box volume can reach 25-60 m³, allowing for the storage of sufficient raw materials to ensure continuous operation. The equipment has a simple and reliable structure, is easy to operate and maintain, and is a highly cost-effective auxiliary device in the production line.
Features:
-Uniform and Stable Feeding: Dual control via gate and frequency conversion speed regulation provides a wide range of feed rate adjustment, ensuring uniform feeding to subsequent equipment and improving finished product quality.
-High Adaptability: Capable of conveying viscous materials with a moisture content up to 20%, effectively solving material sticking and clogging problems compared to disc feeders or vibrating feeders.
-Durable Structure: Large housing volume provides buffering; the chain plate type uses wear-resistant steel plates and high-strength chains, suitable for materials with high hardness and large block size.
-Easy Maintenance: Simple and reliable structural design with few vulnerable parts. Improved equipment features an automatic cleaner to effectively remove belt debris and prevent belt misalignment.
-Energy Optimization: The patented improved equipment uses a dual material handling system, saving approximately 30% of installed power.
Technical Parameters:
| Capacity |
30-70m³/hr |
| Name |
Box Feeder |
| Feature |
Easy Operation |
| Control System |
Automatic |
| Structure |
Belt, Frame, Roller |
| Power |
7.5kw |
| Use For |
Brick Factory |
| Certification |
ISO9001 |
| Environmental |
Friendly |
Applications:
1. Brick and Tile Industry: Handles raw materials such as clay, shale, and coal gangue, feeding them evenly into mixers or extruders, and enabling the proportional blending of internally combusted pulverized coal. The quality of the box-type feeder directly affects the working efficiency of subsequent equipment such as crushers, mixers, and vacuum extruders.
2. Expanded Ceramsite/Lightweight Aggregate Industry: Conveys raw materials such as fly ash and sludge, ensuring accurate batching; it is a commonly used piece of equipment in expanded ceramsite production lines.
3. Other Industries: Used in metallurgy, chemical industry, coal mining, and other fields for conveying bulk granular materials or powders.
Structure and Working Principle:
-Structural Composition: The equipment mainly consists of a housing (hopper), conveying device (belt or chain), gate adjustment device, material feeding device, drive unit (motor, reducer), and frame.
-Working Principle: The motor drives the drive roller through the reducer, which in turn drives the conveyor belt or chain in a cyclical motion. Material enters the housing from the top and accumulates on the conveying device. Precise feeding is achieved through the following dual adjustments:
1. Gate height adjustment: controls the material layer thickness.
2. Conveying speed adjustment: controls the material flow rate.
For wet, sticky materials prone to bridging, the equipment's material feeding device (rotary cutter or feeding bar) actively breaks up loose, muddy materials, preventing bridging and ensuring smooth material flow.
Support and Services:
Our Automatic Brick Plant is designed to provide efficient and reliable brick production with minimal manual intervention. To ensure optimal performance and longevity of the equipment, we offer comprehensive technical support and services.
Technical Support:
Our team of experienced engineers and technicians is available to assist with installation, commissioning, and troubleshooting of the Automatic Brick Plant. We provide detailed user manuals, maintenance guides, and operational training to help you maximize productivity.
Maintenance Services:
Regular maintenance is crucial for the smooth operation of the brick plant. We offer scheduled maintenance services, including inspection, lubrication, parts replacement, and system calibration to prevent unexpected breakdowns and extend the lifespan of the equipment.
Spare Parts Supply:
We maintain an inventory of genuine spare parts to ensure quick replacement and minimize downtime. Our support team can help identify and supply the necessary components tailored to your specific plant model.
Upgrades and Customization:
To keep up with technological advancements and changing production needs, we provide upgrade options and customization services. This includes software updates, hardware enhancements, and integration with automation systems.
Remote Assistance:
For immediate support, we offer remote diagnostics and troubleshooting through secure communication channels. This enables our experts to quickly identify issues and guide your on-site personnel in resolving them efficiently.
Training Programs:
We conduct comprehensive training sessions for operators and maintenance staff to ensure safe and effective use of the Automatic Brick Plant. Training covers operational procedures, safety protocols, and routine maintenance tasks.
Customer Support Commitment:
Our commitment is to provide prompt and professional support to minimize any disruption to your production. We work closely with our clients to understand their needs and offer tailored solutions that enhance performance and reliability.
